Pacific Ag Bales Bundles of Energy

Bill Levy Pacific AgLast week Abengoa’s cellulosic ethanol biorefinery went online and is expected to produce 25 million gallons of advanced ethanol per year as well as 21 MW of bioenergy. But how exactly does the corn and wheat residue get from the fields to the biorefinery in a economical and efficient way? Enter Pacific Ag.

The company was founded by Bill Levy in 1998 and began by baling residue for growers and using the biomass for animal feed both in the U.S. and internationally. It was a natural progression for Pacific Ag to get involved in cellulosic production in the U.S. and to become a major supplier to the industry.

I asked Levy to talk about their residue removal model. He noted that since their inception, they have always focused on having a balanced residue program for growers and they are finding value for those products for them. So taking their successful model from the Northwest and applying it to the Midwest was a good fit. “The fundamentals of having residue removed on a timely basis and in a sustainable way is really the same,” explained Levy. Today they are in California, North Carolina, Iowa, Kansas and he says they have innovated to become “energy balers” because of the new bioenergy market for residue.

There has been talk about the best biomass model for the biofuels industry. I posed this question to Levy and he explained how they have refined their model to be financial feasible. “We have tried to make it easy for growers to be part of the program by taking care of the harvest, we own the machinery, we schedule the harvest or the removal of the residue, or energy crop with the grower and then we provide them with an income stream for that product,” Levy answerPacific Ag Hugoton Kansas teamed. “It’s very important that we have the size that allows us to invest in that equipment and a lot of times it doesn’t make sense financially for a grower to to invest in that harvest equipment just to harvest the residue.” Pacific Ag is the largest purchaser and owner of baling equipment in the world.

“So what growers enjoy is being able to sit back and enjoy a residue removal program and the income from that but not have to put a lot of effort into it,” added Levy.

Pacific Ag is looking for growers of rice, wheat, corn and other biomass crops who are interested in working with them. As cellulosic ethanol plants including Abengoa continue to ramp up to nameplate capacity, more biomass will be needed and Pacific Ag is ready to be the advanced biofuels partner to help make the cellulosic industry and the growers who plant the bioenergy crops, successful.

Learn more about Pacific Ag and how to become involved in the biomass energy revolution by listening to my interview with Bill Levy: Interview with Bill Levy, Pacific Ag

Abengoa Cellulosic Ethanol Plant Grand Opening photo album.

Allison Details Abengoa’s Cellulosic Plant

Danny Allison Abengoa Plant ManagerWho better to learn about how Abengoa’s cellulosic ethanol plant works then from Plant Manager Danny Allison. He explained to the standing room only crowd during Abengoa’s grand opening celebration, how the state-of-the-art biorefinery will produce cellulosic ethanol, bioenergy and other byproducts including ash that farmers can use as organic fertilizer on their fields.

Here is how the plant works:

Biomass: biomass harvested from local growers corn and wheat fields by Pacific Ag is delivered to the Abengoa plant to begin the ethanol production process. Each bale is quality tested for moisture, dust and other contaminants that could hinder the conversion process.

Biomass In-take Lines: six-packs of residue travel down conveyor belts to be separated into single bales by a singulator. Each bale goes through a chopper, cutting the biomass Biomass in-take lines at Hugoton Kansas Abengoa biorefineryinto easy-to-handle materials and then fed into a grinder.

Pre-Treatment: The pre-treatment process is where the starch is converted to sugars using Abengoa’s proprietary enzymes. From there fermentation occurs suing industrial yeast to convert the sugar to alcohol. At the end of fermentation, the liquid, now 5 percent alcohol, goes into a 1.3 million gallon tank, or beer well.

Distillation System and Ethanol Holding Tanks: All solids, water vapor and alcohol are removed. The now 95 percent pure ethanol moves to a column while the remaining 5 percent goes to the bottom for reprocessing and reclamation. After all impurities and water are removed, the finished ethanol is pumped to half-million storage tanks and ready for shipment by rail or truck.

Electrical Power Station: The Abengoa bioenergy plant will also produce up to 21MW of renewable electricity used to power the plant. Excess electricity will be fed to the grid for city use.

Learn more about the process by listening to Danny Allison’s remarks: Danny Allison Remarks

Abengoa Cellulosic Ethanol Plant Grand Opening photo album.

Cellerate Receives D3 RIN Certification

The Environmental Protection Agency (EPA) has given D3 Renewable Identification Numbers (RINs) certification to Quad County Corn Processors (QCCP) for its cellulosic ethanol produced with Cellerate Cellerate Processprocess technology. The technology is a collaboration between Syngenta and Cellulosic Ethanol Technologies, a subsidiary of QCCP. The biorefinery earned D3 pathway approval from the EPA on Oct. 7, 2014 and Quality Assurance Program (QAP) certification on Oct. 10, 2014. Clearing these hurdles led to production of QCCP’s first QAP D3 RINs on Oct. 16, 2014.

To qualify as cellulosic biofuel, a renewable fuel must meet a 60 percent threshold (aka reduction) for lifecycle greenhouse gas emissions. RINs are used for compliance with the Renewable Fuel Standard (RFS) program and may be “banked,” traded or sold for use by parties (fuel producers and importers) who must comply with the RFS.

According to QCCP Chief Executive Officer Delayne Johnson, as cellulosic D3 RINs become available on the commercial market, biofuels opponents will no longer be able say there are no D3 RINs as a strategy to weaken the RFS. “The biofuels industry now has the technology available to create two billion gallons of cellulosic ethanol – with no more corn,” said Johnson. “QCCP is proud to be one of the first companies to issue D3 RINs. We look forward to higher D3 RIN requirements in 2015 as new production comes on.”

QCCP expects to produce one million gallons of cellulosic ethanol in 2014 and two million gallons in 2015. Earlier this year.

“Cellerate is designed to increase an ethanol plant’s production by allowing the corn kernel fiber to be converted into cellulosic ethanol,” added Jack Bernens, head of marketing and stakeholder relations for Enogen corn enzyme technology. “Ethanol plants can easily integrate Cellerate process technology into their existing production process. Cellerate, in conjunction with Enogen corn, will deliver notable benefits to ethanol plants beyond what can be achieved through either technology alone.”

Ethanol Industry Applauds Abengoa

abengoaMembers of the ethanol industry joined with government leaders in applauding Abengoa at the opening of its $500 million cellulosic ethanol plant in Hugoton, Kansas last week.

Among those on hand for the celebration was Renewable Fuels Association (RFA) Vice President of Industry Relations Robert White who says Americans should be proud of the new plant “because this phantom fuel, as the naysayers like to call it, is here and it’s here to stay.”

However, White says they are concerned that this third cellulosic plant opening this year could be the last if EPA fails to continue implementing the Renewable Fuel Standard (RFS) as Congress intended. “There may never be another celebration like this and it’s sad but true,” he said. “This promise was made years ago and (the administration) needs to stick to it.”

Interview with RFA's Robert White at Abengoa Opening

Abengoa Cellulosic Ethanol Plant Grand Opening photo album.

DOE’s Moniz Congrats Abengoa on Cellulosic Plant

US Energy Secretary Ernst MonizDepartment of Energy Secretary Ernst Moniz was on hand to help Abengoa Bioenergy celebrate the grand opening of its cellulosic ethanol plant in Hugoton, Kansas. With a beautiful day and a full house, excitement was high as Moniz took the stage to congratulate Abengoa’s achievement.

The $500 million biorefinery was supported, in part, by a DOE loan guarantee. Moniz began his remarks by putting the bioenergy plant in perspective of the larger picture and that is as part of President Obama’s “all of the above” energy strategy.

Moniz said the cellulosic ethanol plant serves three major objectives:

  1. Growing the economy – creating jobs.
  2. Advancing our energy security interests. No only for the United States alone, but also for our allies and friends.
  3. Moving towards the low carbon economy- addressing climate change.

Moniz also noted the importance of the innovation chain, “…and what we’re seeing to today is part of that…But if we’re going to kick start this, we have to work with the private sector with state and local governments with our research institutions and laboratories to get these technologies deployed and drive those costs down to be competitive continued Moniz. So this plant shows all of these features.”

He said that while there will be a few rough spots along the road, what the country is seeing today is the beginning of a new industry.

Listen to Energy Secretary Moniz’s complete comments here:

Listen to Energy Secretary Moniz’s remarks: Energy Secretary Moniz Remarks

Check out the Abengoa Cellulosic Ethanol Plant Grand Opening photo album.

USDA Researchers Advance Advanced Ethanol

usda-logoResearchers for the U.S. Department of Agriculture (USDA) are making advancements on an advanced biofuel, cellulosic ethanol. This article from the USDA says the scientists at the Bioenergy Research Unit in Peoria, Illinois, have recently completed studies on multiple approaches that could help streamline cellulosic ethanol production.

In one study, a team led by ARS chemical engineer Bruce Dien looked at using switchgrass, a perennial grass native to the prairie, for ethanol production. The team concluded that biomass producers could optimize cellulosic ethanol production by planting Kanlow variety—a lowland ecotype—and harvesting at either mid-season or post frost. Results from this study were published in Environmental Technology in 2013.

ARS chemist Michael Bowman led another study of switchgrass xylans, which is challenging to convert to sugars with enzymes because of its complex chemical structure. Bowman determined that structural features of xylan remained the same as the plant matures, even though the amount of xylan changed with maturity. This is good news for biorefiners, because it suggests that they can use the same biomass hydrolyzing enzymes to break down xylans in all switchgrass biomass, no matter when the crop is harvested. Results from this study were published in Metabolites in 2012.

The article also gives progress reports on work with microorganisms needed to ferment xylose—molecules that make up xylans—into ethanol and promising field trials with a yeast strain that grew almost four times faster than other strains that contained XI enzymes and one that could produce ethanol at significantly greater yields than other yeasts engineered to ferment xylose to ethanol.

Abengoa Celebrates Cellulosic Ethanol Achievement

Abengoa Cellulosic Ethanol Goes Into ProductionSpanish-based Abengoa celebrated its cellulosic ethanol achievement today with a celebration of the plant’s grand opening. Thousands of people attended the event with dozens of high profile guests on hand ranging from former and current Senators to governors to the town mayor, to Interior Secretary and Energy Secretary Ernst Moniz who gave the keynote speech.

The bioenergy plant is based in Hugoton, Kansas and when at full scale will produce 25 million gallons of cellulosic ethanol from biomass per year as well as 21 MW of electricity. The plant will use no power from the grid, in fact, it will sell its excess power – a model common in Europe and Brazil.

Javier Garoz Neira Abengoa BioenergyAbengoa announced the plant would be located in Hugoton in 2007 and a lot of has happened since then as Javier Garoz Neira, CEO of Abengoa Bioenergy, said in his remarks. That same year they produced cellulosic ethanol from wheat straw in their pilot facility located in York, Nebraska. In 2009 they built a larger cellulosic demonstration plant in central Spain. In 2011, working with the Department of Energy (DOE) Abengoa was able to secure a loan guarantee to build the plant in Hugoton, Kansas and today the plant is gearing up to produce cellulosic ethanol from corn and what residues at commercial scale.

“It is without a question a major achievement. And we believe it will revolutionize the biofuels industry and our future,” said Neira.

Listen to Javier Garoz Neira’s remarks: Javier Garoz Neira Remarks

Manuel Sanchez Ortega AgengoaManuel Sanchez Ortega began his remarks by noting how important today is for everyone in the room. He also addressed the role of the Renewable Fuel Standard (RFS) in providing a platform for the development of second generation biofuels. “Without the RFS, there was no way we would have decided to invest more than $500 million dollars in a project full of risks from both technology and financial without the existence of a solid framework of the RFS.”

Ortega stressed that the role that advanced biofuels will play around the world is not illusive. “The promise of a sustainable and domestic energy is not illusive or imaginary, not anymore. It is right here in front of us. Progress has always come from innovation. And we at Abengoa believe that only through innovation we make make Earth a better place to live.”

Listen to Manuel Sanchez Ortega’s remarks: Manuel Sanchez Ortega Remarks

Check out the Abengoa Cellulosic Ethanol Plant Grand Opening photo album.

Tips for Biofuel Investment In Turbulent Times

As a biofuels plant, how do you make sound plant management and investment decisions in an environment of political turmoil? This was the theme of one of the panel discussions during the 2014 National Advanced Biofuels Conference that nabc plant management paneltook place in Minnesota this week. The conversation focused on how the uncertainty surrounding the Renewable Fuel Standard (RFS) that has not been finalized for 2014 as of this writing, affects decisions made for biofuels plants. The panelists discussed tips and strategies on how they try to keep their business healthy and growing while also trying to position themselves for continued, future success.

Insights were given by Mike Jerke, CEO, Guardian Energy Management LLC; Brian Kletscher, CEO/General Manager, Highwater Ethanol; and Randall Doyal, CEO/General Manager, AL-Corn Clean Fuel who all run currently operating ethanol production facilities. While each one pointed to the prices of feedstocks as being the number one cost of production (feedstock costs are 80 percent of a plant’s production costs) there are other ways to streamline efficiencies to stay competitive and one strategy is to diversify into bolt on advanced biofuels technologies.

Doyal noted that the big takeaway for the attendees was that the existing ethanol industry is looking at those next generation biofuel opportunities. “They look down the road all the time, and that the existing ethanol plants are not Gen 1 – we’re way down the road from Gen 1. We’re far more advanced than that and we look forward to bringing that type of thinking into advanced biofuels,” Doyal said.

When focusing on policy, Doyal said policy directly affects a plant when it decides how to deploy its capital. “If you have uncertainty in policy, it creates an uncertain environment in the lending community and it creates uncertainty in your own board room.”

Doyal stressed, “If you don’t have good, consistent, clear policy, it’s hard to figure out your path forward.”

Listen here to Chuck’s interview with Randall Doyal speaking about how policy uncertainty affects plant decisions: Interview with Randall Doyal, AL-Corn Clean Fuel

Click here to listen to the comments of the three panelists:
Remarks from Mike Jerke, Guardian Energy Management
Remarks from Brian Kletscher, Highwater Ethanol
Remarks from Randall Doyal, AL-Corn Clean Fuel

2014 National Advanced Biofuels Conference & Expo Photo Album

Coverage of The Advanced Biofuels Conference and Expo is sponsored by
Coverage of The Advanced Biofuels Conference and Expo is sponsored by New Holland

State of the Advanced Biofuels Industry

nabce-14The National Advanced Biofuels Conference & Expo opened with a conversation about the current state of important federal biofuels policies, including the status of the Renewable Fuel Standard (RFS).

Among those on the opening panel was Michael McAdams, founder and president of the Advanced Biofuels Association, who talked first about the state of his industry. “There’s an old expression ‘you’re either the bug or the windshield,'” he said. “Unfortunately, in my own association, about 15% (of my members) have become bugs.”

nabce-14-mcadamsThe reason for that, says McAdams, is the uncertainty surrounding federal biofuels policy. “The partnership between the federal government and industry has to have clarity and certainty,” he said. “What we haven’t had in the last two years is certainty for the people I represent in the advanced and cellulosic sector.”

In an interview after the panel, McAdams described the state of the advanced biofuels industry right now as being in “suspended animation” waiting for clarification on policy including volume obligations under the RFS and pathways for new technologies.

Regarding the RVO, McAdams notes that at this point, with no final numbers for this year yet, the administration needs to be focused on rulemaking for 2015. “I’m assuming the week after the election or maybe Friday before the election we’ll see the numbers (for ’14),” said McAdams. The problem with that is that the 2015 numbers are due November 30 “so one could make a rational case that the numbers they actually publish are the numbers for ’15, not for ’14.” He adds that the administration has already said they expect it will be February before they proposed the 2015 volume obligations.

McAdams urges the advanced biofuels industry to keep working “to deliver the innovative fuels of the future.”
Interview with Mike McAdams, Advanced Biofuels Association
Remarks from Mike McAdams, Advanced Biofuels Association

2014 National Advanced Biofuels Conference & Expo Photo Album

Coverage of The Advanced Biofuels Conference and Expo is sponsored by
Coverage of The Advanced Biofuels Conference and Expo is sponsored by New Holland

Is there Enough Feedstock for Gen 2 Ethanol?

Last week Biofuels Digest Editor Jim Lane posed the question: Is there really enough affordable feedstock for the second generation ethanol wave? According to Robert Kozak of Atlantic Biomass Conversions an co-founder of Advanced Biofuels USA, “Yes, if we realistically address the financial realities of feedstock producers and feedstock buyers.” He reviewed the current weaknesses in current biomass development philosophy for feed, fuel, chemicals and biobased products and penned his findings in a white paper.

Advanced Biofuels USA Biomass Crops white paperKozak looked at a several possible biomass feedstocks including switchgrass, miscanthus and other grasses to dandelion roots and carrot and sugar beet residues. He concludes that the combination of saturated markets and increasing production costs may soon cause corn growers to either start returning land to the Conservation Reserve Program (CRP) and other programs (and increasing U.S. taxpayer costs) or to find other crops. In response, he advocates taking a closer look at what we have learned about biomass conversion technologies over the past 10 years along with farm policy.

In the paper he writes, “So, with approximately 20-25 percent of current US corn production being used for fuel ethanol, the questions for growers become: Could portions of this land be used for lower nutrient input biomass crops that would produce comparable income from ethanol or other biofuels and biomaterials? Could corn land not within current shipping distance of existing ethanol refineries also be used for biofuel/biomaterial crops? … I think the right answers to these questions could not only retain current grower incomes but more importantly, could be an opportunity to build the foundation of a true Advanced Biofuel and Biomaterial System.”

Kozak proposes root crops as a viable solution to these challenges. He bases his arguments on cell wall structure, lack of pesky lignin, and potential for over-wintering in situ to address storage logistics, etc. He acknowledges that these are very preliminary thoughts on a complex issue which deserves greater scrutiny. He also suggests convening an action-oriented conference or a series of workshops where experts involved in all aspects of the subject can gather for intense discussions.

Tide Detergent Cleaning up with Cellulosic Ethanol

A new use for cellulosic ethanol has been announced by DuPont and Procter & Gamble.

tideThe two global leaders in science and consumer products are planning to a first-of-its-kind use of cellulosic ethanol in North American Tide® laundry detergent.

Tide Cold Water will be the first brand in the world to blend cellulosic ethanol in a scalable and commercial way. Ethanol has long been a key ingredient in the Tide® formulation, allowing for stability of the detergent formula and better washing performance. The substitution of the current corn based ethanol with cellulosic is the latest innovation in the companies’ 30-year partnership, making it easier for consumers to make sustainable choices in their everyday lives.

DuPont will produce this renewable, cellulosic ethanol at the company’s new biorefinery, currently under construction in Nevada, Iowa. Once completed, the plant will be the world’s largest bioethanol refinery, producing 30 million gallons of cellulosic ethanol per year – a process with zero net carbon emissions.

According to the companies,Tide® Cold Water “powered by nature” will re-purpose over 7000 tons of agricultural waste a year. “As one of the world’s largest laundry manufacturers, we have a responsibility to lead renewable sourcing in products,” said Gianni Ciserani, Procter & Gamble Group President of Global Fabric and Home Care. “We do this by ensuring consumers still get the great Tide® laundry performance they want, while further reducing the impact on the environment. In January, we committed to removing phosphates in our laundry products. This partnership on renewables is one more step in our journey.”

“With this collaboration, DuPont is also taking the first step to diversify its markets for cellulosic ethanol beyond fuels. As we build on our integrated science capabilities, we will continue to seek out new opportunities and new collaborations to transform value chains with more sustainable solutions,” said James Collins, Senior Vice President, DuPont.

Both Collins and Ciserani will be speaking at the World Conference on Fabric and Home Care in Montreux, Switzerland this week.

Greenbelt Resources Cellulosic Tech On Stage

Greenbelt Resources Corporation has been selected as one of only 30 showcase companies to present during GloSho’14. The prestigious event is focused on the global clean tech industry and takes place October 6-7, 2014 at Los Angeles Theater in downtown Los Angeles, California. Company CEO Darren Eng will be presenting on Monday, October 6, 2014 between 2:15 to 3:15 PM PST during the Air & Waste session in Theatre 1. The membrane technology will be displayed at Table 34 in Theater 4.

GloSho’14 helps provide the resources, skills and partners necessary to be a global player. The event includes an investment boot camp, reverse investment showcasGreenbelt Resources membrane technologyes and several sessions covering water issues in California, clean energy policy at federal and state levels, and how to capitalize on university partnerships. Attendees will include the global clean tech business community, investors, entrepreneurs, mayors, politicians, city municipal managers, energy and environmental experts and more.

“We’ve had a great response to our clean energy technology,” said Darren Eng, CEO of Greenbelt Resources. “Our invitation to present during this event solidifies what we already know – that we have a viable, cost-competitive, critically needed solution that the clean tech, agriculture, food and energy industries are taking great interest in adopting.”

Greenbelt Resources offers a modular food waste recycling system featuring an end-to-end automated ethanol production system with 24/7 remote monitoring. This configuration is the only one in the world that utilizes patent-pending membrane technology which maximizes energy and water efficiency. By feeding the system waste feedstocks including dairy, agriculture, food, beverage, brewery and alcohol wastes; or biomass feedstocks, the technology produces fuel, feed, fertilizer and filtered water coined by Eng as the “four Fs”. Continue reading

Brazil’s GranBio Begins Producing Cellulosic Ethanol

GranBio has begun producing cellulosic ethanol at its first commercial-scale plant for second-generation (2G) ethanol in Brazil. The Bioflex 1 unit located in São Miguel dos Campos, Alagoas, has an initial production capacity of 82 million liters of ethanol per year.

According to GranBio, its 2G ethanol is the cleanest fuel produced on a commercial scale in the world in carbon intensity – 7.55 gCO2/MJ, as confirmed by theGranBio 2G cellulosic ethanol plant in Brazil California Air Resources Board (CARB). The calculation takes into account factors starting with the harvest of the raw material, through inputs and energy consumption, transportation and distribution through a port in California.

“When we announced the construction of the plant in Alagoas, in mid-2012, we took the risk of an innovator and pioneer in a project with transformative potential for the biofuels and biochemicals industries,” said GranBio’s president, Bernardo Gradin. “Beyond the inauguration of a plant, this project is proof that Brazil can lead the global biotech industry based on its agricultural potential.”

GranBio cites its 2G ethanol makes it possible to increase Brazilian production capacity per acre by 50 percent using agricultural waste – straw and bagasse, without need of expanding the cane fields. The company developed a system to harvest, store and process 400,000 metric tons of straw per year for Bioflex 1, which places it among the world’s largest and most competitive. GranBio’s facility uses the PROESA pre-treatment technology from the Italian company BetaRenewables enzymes from Novozymes in Denmark and yeast from DSM in Holland.

In addition, GranBio and Caeté created a partnership for the integrated production of steam and electricity. Installed next to Bioflex 1, the cogeneration system is fed by sugarcane bagasse and lignin – a byproduct of producing second-generation ethanol. The boiler of the cogeneration system will remain in operation for eleven months of the year, or eight thousand hours, in the harvest and inter-harvest period at the Caeté plant. As such, beyond meeting the needs of the two plants, the boiler will generate excess electricity on order of 135,000 MWh/year – enough to power a city of 300,000 inhabitants – which will be sold and become a source of revenue for the companies.

Sunliquid 20 Fuel (E20) Sees Success in Auto Tests

Since January of this year, Clariant, Haltermann and Mercedes-Benz have been testing E20 known as sunliquid 20 fuel that contains 20 percent of cellulosic ethanol coming from wheat straw. The cellulosic ethanol comes from Clariant’s sunliquid demonstration plant in Straubing.

According to tests, Sunliquid® 20 improves engine efficiency so that its 4 percent lesser energy content, as compared to E10, is more than compensated. Another notable finding was the 50 percent improvement in particle count emissions of sunliquid® 20 in contrast to the EU reference fuel EU5. In addition, the fuel blend the cellulosic ethanol 20 demonstrates greenhouse gas emission savings of up to 95 percent across the entire value chain (well-to-wheel) without competing with food production or agricultural acreage.

Wheat Straw Bale Abstract @AkulamatiauWith the success of the the automotive fuel tests, consumers could now fill their tanks with sunliquid 20 fuel without making any adjustments to the gas station infrastructure in Europe and without compromising fuel range and driving comfort.

“Cellulosic ethanol from agricultural residues can play a key role in creating more sustainable mobility in Germany, Europe and worldwide. Here we have the latest generation of truly advanced biofuel, the high performance of which was confirmed in the fleet test on series vehicles,” said Professor Andre Koltermann, head of Group Biotechnology at Clariant. “Second generation biofuels coming from agricultural residues are now technologically ready and available for production and application.”

Koltermann continued, “A change in energies used for transport must also be successful now; for this to happen, we urgently need stable framework conditions such as the mandatory blending rate for advanced biofuels being discussed at EU level. Our main task is to shape solutions to create sustainable mobility for the future. Gasoline with 20% ethanol can already be used easily in our latest Mercedes-Benz BlueDIRECT gasoline engines.

sunliquid® 20 is an E20 fuel with 20 percent cellulosic ethanol. Using wheat straw or other non-edible agricultural residues the feedstocks are converted into cellulosic ethanol using Clariant’s sunliquid process. The production of cellulosic ethanol is virtually CO2-neutral, saving almost 100 percent of CO2 emissions compared to gasoline according to Clariant.

Haltermann then mixes the cellulosic ethanol with conventional fuel components to form the new fuel sunliquid 20. The 20 percent cellulosic ethanol gives the fuel a high octane number (RON) of over 100, guaranteeing optimal efficiency.

DuPont Sees Cellulosic Ethanol as Good for Brazil

World Bio Markets Brasil Conference is taking place in Sao Paulo this week and Jan Koninckx, director of DuPont Industrial Biosciences biofuels business, told attendees about the company’s offering and vision for the growth of the cellulosic ethanol market in Brazil. World Bio Markets BrasilThe company is in the final stages of building a cellulosic ethanol refinery in Nevada, Iowa co-located next to Lincolnway Energy with plans to be in full commercial-scale production by the end of the year.

“As global ethanol markets continue to grow, Brazil will need innovative solutions to meet the fuel demands of its growing population and of markets abroad from existing hectares of sugar cane,” said Koninckx. “DuPont Industrial Biosciences’ cellulosic ethanol technology makes good business sense in Brazil: abundant sugar cane provides a large quantity of convertible biomass at very competitive costs. Because our cellulosic ethanol technology can utilize the leftovers from sugar cane processing, DuPont can improve the productivity of first-generation ethanol mills and increase ethanol yield without growing more sugar cane. We are engaging with industry leaders to explore options to support the growth of renewable fuels in Brazil, including, as required, increase of our regional enzyme capacity.”

Koninckx continued, “DuPont developed our advanced biofuels technology through a network of scientists and assets in laboratories around the globe in Brazil, the United DuPont LogoStates, the European Union and Asia. We are currently finalizing what will be the world’s largest cellulosic ethanol biorefinery in Nevada, Iowa to demonstrate the company’s cellulosic ethanol technology package at industrial scale. While the feedstock at that plant will be corn stover, DuPont validated the same technology with bagasse– the fibrous matter leftover once the juice has been extracted from sugarcane – with our process yielding more than 310 liters per metric ton in our demonstration plant in Vonore, Tennessee.”

The company has a long history working in Brazil and on behalf of the DuPont, Koninckx said the company is excited for the future. The company has been in the country for nearly 80 years and currently has 2,500 employees, 12 manufacturing sites and 11 Research and Development locations. With this on-the-ground experience and their world-leading science, Koninckx said DuPont is uniquely positioned to help expand the Brazilian cellulosic ethanol industry and to develop the country and region’s growing bio-based economy.