Domestic Fuel

Gas Technology Institute (GTI) recently announced the opening of its Combine Heat and Power (CHP) and Renewable Energy Laboratory located on an 18-acre site in Des Plaines, Illinois. Much of the focus of this lab will be to bring to market more capabilities for developing a wide variety of efficient, sustainable renewable energy technologies such as solar thermal products. The site features a multitude of different types of low-to-medium temperature solar thermal technologies including tankless natural gas water heaters, boilers, space conditioning equipment, and more.

In a press statement Bill Liss, Managing Director, End Use Solutions said, “The advancement of renewable energy is crucial to reducing the demand for conventional fossil fuels while also reducing carbon emissions. A key challenge, however, is integrating renewable energy solutions – such as solar thermal – in a cost-effective way for homes, commercial businesses, and manufacturing facilities. We’re addressing these challenges, with a goal of bringing practical, clean, high-efficiency hybrid solar thermal energy technologies to the residential, commercial, and industrial sectors.”

According to GTI, their solar thermal R&D portfolio focuses on advancements of traditional lower-temperature solar thermal (less than 200°F) for hot water or space heating, and newer higher-temperature (over 200°F) systems that can be used for steam generation, absorption cooling, process heating, and other value-added uses.

“Solar thermal water heating technology has been around for more than a century,” said Liss. “However, innovative processes are breathing new life into this technology. When coupled with the most advanced natural gas water heating systems and the latest computer controls, new solar thermal energy solutions are creating a very dynamic and reliable renewable application.”

GTI also notes that advanced “hybrid systems,” which use solar thermal energy along with natural gas or propane, can reduce energy consumption by up to 40 percent including lower capital and installation costs. With sponsorship from Utilization Technology Development, they are developing a residential hybrid-gas solar hot water system that will reduce materials, manufacturing and installation costs. GTI hopes to bring these types of technologies to market soon at a cost-effective price.

Although the California Air Resources Board (CARB), appears to be anti-corn-based ethanol (the EPA has just determined that corn ethanol has a greenhouse emission reduction value of 21 percent as compared to conventional gasoline) they have just given support to another alternative fuel – propane. ROUSH has just announced that CARB has granted certification approval for their propane-powered Ford F-250 and F-350 pickups. Now that the fuel meets the strict emission standards of the sate of California, the vehicle will be able to be sold and operated in all 50 states.

Todd Mouw, director of sales & marketing for ROUSH Propane Vehicles noted, “We have made a significant investment in our liquid-propane injection technology, and we look forward to helping fleet operators across the country reduce their carbon footprint and operating costs with our propane-powered vehicles. We have more than two hundred 2010 Ford F-250s and F-350s in our inventory, so we have plenty of trucks available to meet customer demand.”

With CARB’s approval, ROUSH is now allowed to sell their 2010 Ford F-250 and F-350 models with the 5.4L V8 engine. The company is also working towards receving the same certification for the upcoming 2011 propane-powered Ford E-150, E-250, E-350 passenger and cargo vans that will launch in the 2nd quarter of this year. In addition, ROUSH has plans to convert the Ford E-450 cutaway with the 6.8L V10 engine as well.

The REmapping World Initiative that was launched in March of 2008 is finially complete, this according to 3TIER. The goal of the program was to address the biggest barrier to global renewable energy adoption, which is the lack of reliable information regarding resource potential. Today, the company released the global solar map and dataset and has already released a 5 km resolution global wind map and dataset, based upon proven techniques and the application of advanced numerical weather prediction models, which accurately and consistently diagram wind spatial and temporal variability.

“3TIER’s aim in developing these maps is to help accelerate the adoption of renewable energy around the world by providing a blueprint for development,” said Kenneth Westrick, founder and CEO of 3TIER, the global leader in renewable energy information services. “The creation of these maps is part of a larger effort to build a renewable energy information services platform which will provide customers with on-demand access to 3TIER’s massive datasets for wind and solar resources. Access to this critical data will enable global decision-makers and organizations to look at wind and solar potential on a regional scale and help maximize the value of renewable resources while mitigating the risks of their inherent variability.”

According the the company, the global solar map and dataset is based on 10 to 13 years of half-hourly, high-resolution visible satellite imagery collected from nine different satellites, dispersed across the globe and covering the entire surface of the earth. Satellite imagery was processed using a uniform methodology based upon a combination of in-house and peer-reviewed research documents supported by the global atmospheric science community.

Westrick concluded, “This dataset provides the in-depth solar irradiance information essential to developers, financiers, and governments for targeting the best regions in the world for development. Our solar resource technology provides the critical data to make renewable power a viable alternative and will be increasingly important in areas where solar data only exists at coarse resolution and inferior quality or is simply unavailable.”

CleanFUEL USA announced today during a propane education and ride and drive event its partnership with Ferrellgas Partners L.P. to install propane fueling stations across the U.S. Part of the Clean Start initiative, the Department of Energy (DOE) awarded CleanFUEL USA $12.9 million to construct the nation’s first and largest propane refueling network. Ferrellgas will support the station rollouts in 11 cities as the designated fuel partner.

The first station will be located in Dallas/Ft. Worth (DFW) and construction is expected to begin in the 3rd quarter of 2010. Following the first station in DFW, the companies have plans to build propane refueling stations in Austin, Baton Rouge, Chicago, Indianapolis, Lake Charles, New Orleans, Orlando, Phoenix, San Antonio and St. Louis. Ferrellgas will take the lead in identifying locations, securing permits, training employees, providing fuel and ongoing maintenance.

“DFW is the fourth largest metro area in the country, and includes many school districts, municipal entities and private businesses operating fleet vehicles with propane,” said Tony Dale, Ferrellgas National Director of Engine Fuels and Autogas.  “Propane is the most widely used fuel after gasoline and diesel.  Now CleanFUEL USA and Ferrellgas are making propane even more accessible to fleets and private users. This national fueling infrastructure project greatly enhances propane’s reputation as the ‘right now’ cleaner-burning and more economical alternative fuel.”

Today, propane is most commonly used for home heating but has become the third largest fuel used worldwide with its gaining marketshare for fleets. According to CleanFUEL USA, propane yields 87 percent less hydrocarbons and 50 percent fewer toxins than gasoline, and costs approximately 40-50 percent less per gallon than gasoline and diesel.

Pamela Burns, Dallas-Fort Worth Clean Cities Co-Coordinator said of the partnership, “As a Clean Start project partner, we’re excited to work with CleanFUEL USA and Ferrellgas in their efforts in reaching this goal by expanding the use of propane engine fuel.”

GreenShift Corporation has simultaneously announced that it has filed for its third patent on its corn-oil extraction technologies while at the same time, commencing legal action against Big River Resources Galva, Big River Resources West Burlington and Cardinal Ethanol for infringing on GreenShift’s U.S. patent covering its corn oil extraction technology.

GreenShift's Corn Oil Extraction Technology

The complaint against Big River alleges that they infringed upon GreenShift’s U.S. Patent No. 7,601,858, titled “Method of Processing Ethanol Byproducts and Related Subsystems” (the “858 Patent”). The patent covers processes for recovering corn oil by evaporating and mechanically processing thin stillage, a precursor to the distillers grain co-product of corn ethanol production (“DGS”). Greenshift is claiming that Big River has caused a loss of income and irreparable harm.

Kevin Kreisler, chairman and CEO of GreenShift said in a company statement regarding the lawsuits, “There was no market for corn oil extraction from dry mill ethanol plants before we invented our now-patented technology in 2004. We estimate that more than about 20 percent of the ethanol industry has begun to use our technology without a license. While we are eager to earn the business of each last producer, we expect to have the opportunity to do so by helping each to realize additional value.”

Kreisler continued, “We innovated corn oil extraction technology, created the corn oil extraction market, and subsidized disruptive value creation for the U.S. corn ethanol industry; we have earned our patents and we deserve the full measure of the first mover competitive advantage. This, and any other, continued infringement is causing GreenShift irreparable and immediate harm and it must stop.”

However, ICM has come to the defense of Cardinal Ethanol, as the suit is against ICM equipment. ICM built the ethanol plant that went online in November of 2008.

“ICM will defend its customers as a companion matter to ICM’s own litigation against GS CleanTech and its affiliate, GreenShift Corporation, which we filed in Kansas in October 2009,” said Chris Mitchell, ICM’s vice president of marketing. “ICM believes that GS CleanTech’s alleged patent claims will be proved to be invalid. In the Kansas litigation, we have asserted that GS CleanTech/GreenShift misrepresented the liability of ICM’s customers for operating the ICM system, and that various actions of GS CleanTech/GreenShift constitute unfair competition and wrongful interference with ICM’s existing and prospective business and contractual relationships. Our customers continue to operate their oil recovery systems acquired from ICM, and we continue to see strong interest from prospective customers for further orders for ICM’s equipment.”

And patents they seek.
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Lux Research has recently released a new report, “Ranking Biofuel Startups on the Lux Innovation Grid, which analyzes a number of key criteria to indicate which companies are more likey to succeed as the market matures. One of the companies given top honors is Mascoma Corporation.

“We are proud to be considered a top biofuels company by Lux,” said William J. Brady, CEO of Mascoma. “This distinction validates our efforts to be a leader in the growing cellulosic ethanol industry. Coupled with this award, our strong financial backing and proven technology breakthroughs in Consolidated Bioprocessing emphasize that we are ahead of the pack on the road to commercialization.”

This is not the first award that Mascoma has received in the past few months. The company was ranked #10 in the Biofuels Digest’s “Hottest Companies in Bioenergy.”

The Lux Innovation Grid is used to predict which segments of the biofuels markets are poised to succeed based on selective criteria including revenue per employee, patents, performance metrics, production capacity, and other data.

Click here to get more information about the report.

Bionol Clearfield, LLC, a 110 MMgy ethanol plant based in Clearfield, Pa is officially in production according to general manager Roger Schmidt. Performance testing began on February 8th and today, the plant is running at 100 percent. This is the first ethanol plant in the state and will use corn to produce the ethanol. According to Schmidt, the plant’s advantage is that it is located close to several New York blending terminals which will help ethanol to break into that marketplace.

Ethanol Producer Magazine also announced that North Carolina’s first ethanol plant, Clean Burn Fuels, is nearing completion. The biorefinery will will produce 60 MMgy of corn-based ethanol and 175,000 tons of dried distillers grains per year. In the article, Doug Archer the general manager, anticipates that the plant’s first grind is less than eight weeks away.

Both of these plants will come online at a time when the market is turning more favorable for ethanol. On February 3, 2010, the U.S. Environmental Protection Agency announced is expanded rules for the Renewable Fuels Standard. Of special note, is that corn-based ethanol, when compared to conventional gasoline, lowers greenhouse gas emissions (GHG) by 20 percent. In addition, all new corn-based ethanol plants are now considered compliant with the Energy Independence and Security Act of 2007 that states that all conventional biofuels much reduce GHG emissions by at least 20 percent.

The Next Generation Bio-Based Chemicals Summit is taking place in San Diego this week and Poet’s Vice President of Commercial Development, Scott Wishaar, will be discussing how new ethanol co-products can help ethanol plants become true biorefineries.

Photo Credit: Poet

Wishaar is participating in the panel discussion, “Perspectives of Biorefinery Owners and Development on the Bio-Based Chemicals Value Chain” taking place on Wednesday, February 10th.

According to Poet, co-products such as Inviz zein, open many new markets for producers today. Inviz is a biodegradable, low-nutrient protein found in corn and can be used as a gum base or in films, packaging, adhesives, coatings and glazes. Inviz zein is extracted using a patent-pending process developed by POET.

The company is also researching other co-products to further expand the value of corn and anticipates that bio-based chemicals and related products will likely emerge as viable co-products as part of the production process of Project LIBERTY. Poet is is using corn cobs to create cellulosic ethanol as part of this pilot project.

ZeaChem released the results of its recent fermentation results of acetic acid, used in the conversion of biomass to biofuels. According to the company, the results demonstrated successful process scaling to a level that is 10,000 time greater than the standard scale used in lab tests. Fermentation units were scaled from 0.5 liter to 5,000 liters. Acetogens, which are naturally occurring, are highly robust and unlike yeast, produce no carbon dioxide during the fermentation process.

A ZeaChem Inc. engineer stands in front of a 5,000 liter fermentation tank at Hazen Research, Inc

The company has been collaborating with Golden Colorado-based Hazen Research on the tests. Hazen constructed and hosted the initial front-end process unit and provided the infrastructure and operational support. The initial test exceeded ZeaChem’s time goals for achieving the concentration level, greater than 50 grams of acetic acid per liter in less than 100 hours, as well as exceeded commercial acceptable acetic concentration levels.

“ZeaChem has met and exceeded its concentration and rate fermentation targets,” said Jim Imbler, president and chief executive officer of ZeaChem. “We now have sufficient evidence, based on mixed sugars, to indicate that our results are scalable to industrial production levels. Our process, using naturally-occurring acetogen bacteria and existing processes, exceeds the commercially viable threshold for fermentation. ZeaChem is meeting its milestones and continuing to move forward in deploying cellulosic biorefinery technology.”

Acetic acid is the first step in the hybrid biochemical and thermochemical process for creating cellulosic ethanol and bio-based chemicals, and the company’s next step is to concentrate and purify the ZeaChem produced acetic acid into a salable product, using an energy efficient, non-distillation based process. The company plans on building a 250,000 gallon per year facility in Boardman, Oregon and anticipates that the facility will be in production by the end of 2010.

The U.S. wind industry has broken all records with the announcement that nearly 10,000 megawatts (MW) of new generating capacity was installed in 2009–enough to serve more than 2.4 million homes for one year. This according to the Q4 report released by the American Wind Energy Association (AWEA). However, not all the news was good as the U.S. still lags in manufacturing; yet the recent announcement of Recovery Act manufacturing incentives are designed to improve this situation.

These new projects put wind energy in a tie with natural gas as the leading sources of new electricity generation for the country, which together account for 80 percent of all new capacity.

“The U.S. wind energy industry shattered all installation records in 2009, chalking up the Recovery Act as a historic success in creating jobs, avoiding carbon, and protecting consumers,” said AWEA CEO Denise Bode. “But U.S. wind turbine manufacturing – the canary in the mine — is down compared to last year’s levels, and needs long-term policy certainty and market pull in order to grow.  We need to set hard targets, in the form of a national Renewable Electricity Standard (RES), in order to provide the necessary stability for manufacturers to expand their U.S. operations and to seize the historic opportunity we have today to build up a thriving renewable energy industry.”

This was a welcome surprise as many analysts predicted that wind development might drop as much as 50 percent as compared with 2008. Although new generating capacity for the 4th quarter was slightly down as compared to 2009 (4,041 MW completed), the total for the year was up. The industry also expects the passing of a national Renewable Electricity Standard will also help the development of the industry.

In other news, the report showed that Texas is still the leader in wind energy followed by Iowa, California and Washington, who pulled ahead of Minnesota last year. The full report can be accessed on AWEA’s website.