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Aventine Resumes Work on Illinois Ethanol Plant

Aventine Renewable Energy plans to resume work next month on its ethanol plant located in Canton, Illinois.

AventineIn September 2011, Aventine announced it was delaying work on the plant due to uncertainty surrounding its ability to secure critical third-party technical and engineering support. Since that time, the company has secured the support necessary to move the project forward and now anticipates resuming work in early March 2012 with production expected to start this summer.

“Now is the time to move forward with this project. We have secured the critical third-party support necessary for the commissioning process. Additionally, we currently have approximately $50 million of combined cash and availability under our revolver,” said John Castle, Chief Executive Officer.

The Pekin, Illinois-based ethanol producer emerged from Chapter 11 restructuring in March 2010 after filing in February of the previous year.

Australia Ethanol Firm Gets Sustainable Certification

An Australian ethanol producer has received the first completed commercial certification from the Roundtable on Sustainable Biofuels (RSB).

The Manildra Group, through its subsidiary Shoalhaven Starches Pty Ltd, produces bioethanol from starchy wastewater generated by their wheat processing facility in New South Wales, Australia. The RSB certification means that “Manildra offers tangible evidence that sustainable biofuels may be efficiently and economically produced at a large scale while adhering to ambitious social and environmental standards.”

The RSB Certification System allows farmers, feedstock processors and biofuel producers to demonstrate that their operations comply with ambitious yet practical safeguards, including, but not limited to, the protection of natural or rare ecosystems, food security, and the respect of human rights
to land, water and decent work conditions, and the management of water resources.

The Roundtable on Sustainable Biofuels is a multi‐stakeholder initiative launched and hosted by the Energy Center of Ecole Polytechnique Fédérale de Lausanne (EPFL), Switzerland.

Corn Grower Ethanol Committee Explores Future

The Ethanol Committee of the National Corn Growers Association met in Kansas City this past week week to consider the challenges and opportunities facing the industry.

“The market for ethanol has grown exponentially over the past decade, thus utilizing an abundance of corn to meet the already-present need for a renewable, domestic biofuel,” said Chad Willis, a Minnesota corn grower who serves as chairman of the committee. “Now, we face a myriad of challenges and opportunities as those in the industry continue to innovate while some outside of it continue attempts to deny ethanol’s incredible value to our nation.”

Participants got a first-hand look at the LifeLine Foods business model in St. Joseph, Mo., exploring the possibilities for creating even more food and fuel from every kernel of corn. The company, which produces products for both domestic and international markets, is unique in creating both ethanol and corn-based food products by using the separate components of corn to their fullest capacity.

“After years of hearing rehashed iterations of the food-and-fuel debate, we found the tour of LifeLIne to be both interesting and inspiring,” Willis said. “Companies such as this demonstrate that, through a mixture of creative thought and hard work, we can find new ways to use corn even more productively and solve an array of societal needs.”

The committee of farmer leaders from around the Corn Belt also had the opportunity to meet the NCGA’s new Director of Biofuel Programs and Business Development Pam Keck, who is a scientist and educator with more than 20 years of experience in the agricultural and biofuels industry, academia and not-for-profit research.

Keck most recently contracted with Monsanto, coordinating an outreach program that brought together schools and scientists. She has previously taught chemistry at Southern Illinois University, Edwardsville and at Lewis and Clark Community College. She has also served as assistant director of workforce development and scientific projects at the National Corn-to-Ethanol Research Center.

RFA Calls E15 Bill Another Stall Tactic

The president of the Renewable Fuels Association (RFA) is calling a bill approved by a House subcommittee Tuesday yet another stall tactic to the use of higher ethanol blends in fuel.

RFARFA’s Bob Dinneen says the legislation sponsored by Congressman Jim Sensenbrenner (R-WI) injects “parochial politics into the scientifically established process of approving new fuels.”

“In approving E15, the Department of Energy tested vehicles over millions of driving miles – the equivalent of some 4,700 round trips from Washington to Milwaukee,” said Dinneen in a statement. “To suggest more testing is needed is nothing more than a stall tactic that has but one outcome – our continued addiction to oil.”

Dinneen adds that the concerns raised in the bill are “largely superficial and do not require the intervention of Congress to resolve. America’s ethanol industry has been working with auto companies and fuel suppliers for over a year to address any concerns and misconceptions that persist. This bill would reverse the progress private industry has already achieved and threaten the job creation that would stem from an increased use of domestic renewable fuels.”

Low-Fat Distillers Grains for Dairy

POET is targeting dairy producers with the introduction of a new low-fat distillers grains product.

The South Dakota-based ethanol producer notes that research indicates its new Dakota Gold Low Fat dried distillers grains with solubles (DDGS) can be fed to dairy cattle at a higher inclusion rate than traditional DDGS.

According to Kip Karges, PhD, Technical Services and Research Director at POET Nutrition, the product has just a 5 percent fat content, which offers a new opportunity for dairy operations that have had to limit DDGS use in the past because DDGS fat content can cause milk fat depression issues. “Dairy operations can feed more low fat DDGS to their livestock by using Dakota Gold Low Fat,” Karges said. “That will allow for optimum milk production while lowering ration cost.”

General research into the subject has shown that increasing concentrations of low-fat distillers grains have correlated to increasing efficiency of milk production. “When feeding regular DDGS you really have to limit feeds with high levels of unsaturated fatty acids and may cause limitations in formulation procedures,” said Paul Kononoff, Associate Professor of Dairy Nutrition/Dairy Nutrition Specialist at the University of Nebraska in Lincoln. “The reduction in fat in low fat DDGS allows for higher inclusion of the co-product without the worries of milk fat depression.” Kononoff and others as the University of Nebraska have performed trials for POET and will be releasing their data to the public this summer.

A deliberate research and development process was followed in bringing Dakota Gold Low Fat DDGS to market. The new Dakota Gold LF DDGS option is possible because of POET’s Voila™ Corn Oil production, which removes oil from DDGS. The resulting low fat DDGS have been researched and will continued to be researched to find new ways in which distillers grains, the second-largest traded feed ingredient on the market, can be used to produce protein for human consumption. Nutritionists at POET are providing animal research data to nutritionists and the feed industry in general regarding Dakota Gold LF DDGS. Research and nutrition details are available at the Dakota Gold website.

Legislation Would Delay E15

Legislation sponsored by Rep. James Sensenbrenner (R-WI) could delay getting 15% ethanol blended fuel in the marketplace by requiring even more testing by the Environmental Protection Agency.

The bill out of the Science, Space, and Technology Committee’s Energy and Environment Subcommittee has the backing of numerous anti-ethanol organizations, including the including petroleum, livestock, environmental and food industry groups. It would require EPA to contract with the National Academy of Sciences to study the effects of E15 on vehicles and engines. “The EPA’s decision to rush introduction of E15 into the marketplace raised a red flag, and stakeholders are speaking out before it’s too late,” Sensenbrenner said.

Growth EnergyGrowth Energy CEO Tom Buis notes that E15 has been tested more than any other fuel in history. “This is a waste of time and a waste of taxpayer dollars,” Buis said. “No fuel blend has undergone the level of scrutiny E15 has – and passed the tests like E15 did. They’ve been looking at E15 for more than three years.”

The Green Jobs Waiver for E15 was accompanied with more independently-gathered data, science and research in its support than any of the other 11 Clean Air Act waivers previously approved by the U.S. EPA. The agency approved the use of E15 in vehicles newer than 2001 more than a year ago, but it has yet to reach the consumer marketplace.

Sao Paulo Ethanol Import Tax Could Violate GATT

*Updated with clarification comments from UNICA*

The president of the Renewable Fuels Association (RFA) this week wrote a letter to the U.S. Trade Ambassador asking for an investigation into news that the Brazilian state of Sao Paulo was imposing a 25% tax on all imported ethanol.

“Because ethanol produced in Sao Paulo is tax exempt, ethanol imported into Sao Paulo from the United States and other areas is at a substantial economic disadvantage,” wrote RFA President and CEO Bob Dinneen to Ambassador Ron Kirk. “We believe this action is discriminatory and may severely—and immediately—restrict the exportation of U.S. ethanol to Brazil.”

Dinneen is pictured here sharing a lighter moment with Marcos Jank, president and CEO of Brazil’s UNICA during a session at the 2011 National Ethanol Conference.

In early December, the nation of Brazil extended a temporary suspension of a 20% federal tariff on imported ethanol.
“This action not only effectively reinstates the tariff on U.S. exports, but increases it by 5%,” wrote Dinneen. “Moreover, we believe the action taken by the state of Sao Paulo is in violation of Article III:4 of the Generalized Agreement on Tariffs and Trade (GATT) and possibly Article 2.1 of the World Trade Organization’s (WTO) Technical Barriers to Trade Agreement.

Port Santos in Sao Paulo is the main port of entry for U.S. ethanol exports to Brazil, which accounted for an estimated 400 million gallons in 2011.

*In response to the RFA’s letter and resulting media reports, UNICA released a statement from president Marcos Jank noting that the Sao Paulo tax is a pre-existing value-added tax (VAT), known as ICMS (Goods and Services Tax), which is not equivalent to the return of Brazil’s tariff on imported ethanol.

“UNICA would like to clarify that the ICMS is a country-wide tax applied to nearly all products, imported or domestically produced, that has been in place for several years. It is applied by state governments on all anhydrous ethanol,” said Jank. “Contrary to what has been reported, the ICMS on imported ethanol has never been waived. Because Brazilian demand for imported anhydrous ethanol was significantly higher in 2011 than in previous years, the São Paulo state government deferred collection of the ICMS at the customs clearance point to speed up the import process.”

According to UNICA, the deferment period started on October 1, 2011 and is now scheduled to end on March 1, 2011.

Eight Students Selected for Conference Scholarship

Eight students will receive a scholarship to attend the 17th Annual National Ethanol Conference: Accelerating Industry Innovation, according to the Renewable Fuels Association (RFA) and the Renewable Fuels Foundation (RFF).

RFAThis is the third year the scholarship has been available to students in higher education. Recipients receive complimentary registration to the conference and the opportunity to connect with hundreds of ethanol leaders, policy makers and experts in the renewable fuels industry.

The National Ethanol Conference (NEC) is one of the preeminent conferences for delivering accurate, timely information on marketing, legislative and regulatory issues facing the ethanol industry. This year’s program will highlight how the ethanol industry continues to evolve to meet the demands of a rapidly changing marketplace. With federal policy changing, the global, market-driven environment in which the industry must compete comes with new market challenges. Industry leaders and experts will address how we are meeting these new demands by accelerating innovation in technology, marketing, logistics and feedstocks for the production of advanced ethanol.

“It is very encouraging to see such high levels of interest in biofuels from students year after year through this program,” said Mike Jerke, RFF Chairman and General Manager for Chippewa Valley Ethanol Company. “Networking with experts in the U.S. ethanol industry gives these students a first-hand look behind an evolving industry and the direction it is heading. This is a chance for them to explore the opportunities the industry has to offer.”

Each scholarship recipient has focused their studies on renewable energy and biofuels and is interested in pursuing a career in the industry. Read more about the eight recipients of the NEC Scholarship.

Indiana Ethanol Industry Eager to Expand

Leaders in the ethanol industry got together last week in Indianapolis to discuss the future of the industry in Indiana.

Steve Pittman, Director of the Indiana Ethanol Producers Association and General Manager of POET-Portland, is especially excited about the future of the cellulosic ethanol industry. “We see corn ethanol still stay as the basis of what we do and then we’ll see growth in cellulosic over the next ten years,” Steve said. “We don’t see corn going away. The concept is to reap the corn stover off the same fields we’re harvesting corn off of. We’ll have another opportunity for farmers to sell another product without having to grow another crop.”

Listen to an interview with Pittman here: Steve Pittman interview

Right now, infrastructure is important to expanding consumer choice, according to Rosalind Leeck, Director of Biofuels for Indiana Corn Marketing Council (ICMC). “Our farmers believe that expanding infrastructure to allow consumers more access to ethanol-blended fuel is crucial to the success and growth of the industry,” said Leeck, adding that ICMC is funding a program to encourage fuel retailers to add flex fuel pumps that offer mid-level blends, like E30, in addition to E85 to drivers of Flex Fuel Vehicles. “Through this program, 14 flex fuel pumps will be added to fuel stations across the state over the next several months.”

Listen to an interview with Rosalind Leeck here: Rosalind Leeck interview

Growth Energy CEO Tom Buis agrees that building infrastructure is critical to the increasing consumer choice. Buis told Gary Truitt of the Hoosier Ag Today (HAT) that he is optimistic about the future of ethanol in Indiana and nationwide. “Unlike Big Oil, ethanol is not stuck in the past, we’re focused on moving forward. With the introduction of E15 into the marketplace and increased build out of Flex Fuel pumps, American consumers will finally have choice when they fill up at the pump,” Buis says. “We know we can do more, we know it’s good for America.”

Listen to Truitt’s interview with Buis here: Tom Buis interview

Indiana produces 1.1 billion gallons of ethanol every year in 13 different ethanol plants across the state. Thanks to Gary Truitt of HAT for attending the Indiana ethanol forum and provided the photos and audio interviews.

Novozymes to Research Ethanol From Seaweed

Novozymes has announced a new research agreement that will explore enzymatic technology to produce fuel ethanol, fine chemicals, and protein from seaweed.

NovozymesThe industrial biotech firm has entered into an agreement with India-based Sea6 Energy to jointly develop a process for the production of biofuels from seaweed. The research alliance will use enzymes to convert seaweed-based carbohydrates to sugar, which can then be fermented to produce ethanol for fuel, fine chemicals, proteins for food, and fertilizers for plants.

NovozymesNovozymes will research, develop, and manufacture enzymes for the conversion process, while Sea6 Energy contributes its offshore seaweed cultivation technology. “Seaweed is a natural complement to our efforts to convert other types of biomass to fuel ethanol,” says Per Falholt, Executive Vice President and CSO of Novozymes. “More than half of the dry mass in seaweed is sugar, and the potential is therefore significant.”

Sea6 Energy is currently trialing its cultivation technology in partnership with a few fishing communities around the coastal areas of South India. Novozymes’ Indian arm will work closely with Sea6 Energy to develop the conversion technology.

Preparing for E15 in the Market

At some point in 2012, the final i’s will be dotted and t’s will be crossed so 15% ethanol can finally become the new consumer choice at the pump.

The final panel of the day at last week’s 6th Annual Iowa Renewable Fuels Summit focused on preparations that are being made to make sure retailers and consumers have all the information they need to make an informed choice when it comes to E15.

“A lot of what consumers know now is wrong,” said Ron Lamberty with the American Coalition for Ethanol (ACE).

Lamberty says while there are consumers who are opposed to the use of ethanol and are unlikely to change their minds, there is a good percentage of people who say they would use E15 if it were available. “When we do get E15 out to the marketplace, one of the things we have to make sure we tell people is that it’s out there and they can use it,” he said, noting that the main thing consumers need to know about E15 is that it is the most tested of fuel in history.

Another point that Lamberty believes is important for consumers to know is that the E15 approval for cars and light trucks newer than 2001 is not a mandate. “Approved for and not required,” Lamberty said. “No stations have to sell it and nobody has to buy it,” he said, although the industry believes that once consumers do try it they will want to use it.

As to when E15 will make it to the market, Lamberty says it is anyone’s guess, but he expects Iowa will be one of the very first places it will be available.

Listen to a Lamberty’s presentation at the summit here: Ron Lamberty at Iowa RFA Summit

Listen to an interview with Lamberty here: Ron Lamberty interview

Greg Emick of W&H Cooperative Oil Company spoke as a retailer that has adopted the use of blender pumps last year so they are already offering E15 as a choice in three different locations, along with other mid-level ethanol blends. “Our E15 sales were somewhat slow to increase but the E30 sales jumped right away,” he said. “I feel with promotion, advertising and pubic awareness about E15, it could become a larger percentage of sales at our retail facilities.”

Emick says their customers appreciate that they are promoting flexible fuels because of their environmental friendliness and competitive pricing, and he sincerely believes in the product and wants to see it continue to grow.

Listen to Greg Emick at the summit here: Greg Emick at Iowa RFA Summit

Photos from 2012 Iowa Renewable Fuels Summit

USDA Invites Applications for Energy Projects

The USDA is seeking applications to provide assistance for ag producers and rural small businesses to complete a variety of energy efficiency and renewable energy projects.
USDA
“Renewable energy development presents an enormous economic opportunity for rural America,” said Agriculture Secretary Tom Vilsack. “This funding will assist rural farmers, ranchers and business owners to build renewable energy projects, providing opportunities for new technologies, create green jobs and help America become more energy self-sufficient.”

The Rural Energy for America Program (REAP) is designed to help agricultural producers and rural small businesses reduce energy costs and consumption and help meet the Nation’s critical energy needs. For 2012, USDA has approximately $25.4 million budget authority available to fund REAP activities, which will support at least $12.5 million in grant and approximately $48.5 million in guaranteed loan program level awards.

USDA is accepting the following applications:

  • • renewable energy system and energy efficiency improvement grant applications and combination grant and guaranteed loan applications until March 30, 2012;
  • • renewable energy system and energy efficiency improvement guaranteed loan only applications on a continuous basis up to June 29, 2012;
  • • renewable energy system feasibility study applications through March 30, 2012; and
  • • energy audits and renewable energy development assistance applications through February 21, 2012.

More information on how to apply for funding is available in the Jan. 20 Federal Register, pages 2,948 through 2,954.

Butamax and Gevo Continue Battle

The battle between Butamax™ and Gevo over isobutanol technology continues.

Last week, Gevo received a landmark patent from the United States Patent and Trademark Office for its GIFT(R) separation unit, a central part of the company’s fermentation technology for the production of isobutanol. The patent, “Recovery of Higher Alcohols From Dilute Aqueous Solutions,” addresses the separation technology used to produce propanols, butanols, pentanols, and hexanols, and also address how ethanol plants can be retrofitted to produce higher alcohols.

At the same time, Gevo also filed a lawsuit against Butamax™ Advanced Biofuels and DuPont charging that those companies infringe the newly issued patent. Gevo contends that Butamax and DuPont “perform the methods described” in the patent without Gevo’s authorization and should pay unspecified damages after a jury trial.

butamaxToday Butamax™ officials called the lawsuit allegations “unfounded.”

“Let us state emphatically, Butamax does not infringe the generic product separation technology claims in Gevo’s recent patent, which is already subject to a validity challenge by a Brazilian inventor,” declared Paul Beckwith, Butamax™ CEO. “While it does not surprise us that questions are being raised as to the validity of Gevo’s latest patent and whether Gevo provided sufficient disclosure in their patent application, Butamax does not use this technology.” Butamax has filed a motion to dismiss Gevo’s previous case against Butamax, and also will pursue early resolution of this latest suit.

Butamax officials claim that because vacuum flash fermentation technology was found to require high energy and water consumption to meet commercial productivity, Butamax developed fundamentally different product recovery systems. “The Butamax™ approach combines energy integration, reduced environmental impact and attractive production metrics. Butamax™ technology is covered by the 7,993,889 patent which is the subject of the Butamax™ lawsuit against Gevo for their unlawful infringement. This patent has significant priority over all of Gevo’s patent filings.”

The battle between the two companies goes back over a year ago to when Butamax was first awarded its patent in December 2010 and filed suit for infringement against Gevo in January 2011.

Synergies of Livestock and Ethanol

There is a lot made about tensions between the ethanol and livestock industries but the distillers grains co-product of ethanol production is providing significant benefits for animal producers even as ethanol has helped prop up corn prices.

A great discussion at the 6th Annual Iowa Renewable Fuels Summit featured corn and cattle organizations on the same panel talking about the “Synergies of Livestock and Ethanol.”

Moderator Iowa Agriculture Secretary Bill Northey opened the discussion by noting that sales of crops and livestock have risen as ethanol production has increased from $12 billion in 2002 – 6 billion in crop and 6 billion in livestock – to $24 billion in 2010, and 2011 is expected to be about $30 billion with at least $13 billion of that for livestock. “$13 billion on the livestock side versus $6 billion nine years ago,” Northey said. “Has ethanol been good for livestock agriculture in Iowa? I think very clearly.”

Listen to a brief interview with Secretary Northey here: Iowa Agriculture Secretary Bill Northey

Iowa Cattlemen’s Association Executive Director Matt Deppe says it’s easy to see the benefits that distillers grains (DDGS) have brought to especially cattle feeders. “We look at it as a corn replacement,” Deppe says about DDGS. “It means that they (feedlot operators) have another option that’s cost effective to put into their rations.”

Listen to an interview with Matt Deppe here: Matt Deppe Interview

The livestock industry has traditionally been the most important market for corn, noted Iowa Corn Growers CEO Craig Floss, although use for ethanol has increased significantly in the past decade. “But a third of every one of those bushels that goes into an ethanol plant goes into DDGS,” he said.

The panel also included Randy Ives, director of ethanol services for the commodity management firm Gavilon Group.

Listen to or download the entire panel discussion here: Ethanol and Livestock panel

Photos from 2012 Iowa Renewable Fuels Summit

ACE Invites Members to Attend Capitol Hill Visits

As Congress resumes work for 2012, the American Coalition for Ethanol (ACE) is urging its grassroots members and all ethanol supporters to attend the “Biofuels Beltway March” in Washington, DC. ACE’s fly-in for Capitol Hill visits will be held Tues., March 27 and Wed., March 28, headquartered at the Washington Court Hotel.

“Historic opponents to ethanol are again ramping up their misinformation game in an attempt to discredit the significant benefits seen as a result of the Renewable Fuels Standard (RFS) and it is imperative for our industry to proactively convey to Members of Congress that the RFS is successfully displacing foreign oil imports, creating American jobs, and reducing toxic pollution from gasoline,” said Brian Jennings, Executive Vice President of ACE.

Participants will break into teams for visits to Capitol Hill offices, meeting with Members of Congress or their staff about the RFS, ethanol infrastructure such as blender pumps and flex-fuel vehicles (FFVs), and educating Congress and federal agencies about the clean-octane benefits of ethanol. Sixty ethanol advocates met with more than 160 congressional offices during last year’s fly-in, and ACE is hoping for even greater attendance this year.

“Face-to-face meetings between constituents and lawmakers are the best way to make sure our consumer fuel choice message is heard,” said Jennings. “We encourage grassroots ethanol supporters to sign up for this fly-in and help explain that the RFS is accomplishing its purpose and will be the driver to help commercialize the next-generation of biofuels.”

Register with ACE for the event or get more information.